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A lithium processing pilot plant is packed into a container for shipping to its Jadar lithium project in Serbia, at Rio Tinto's research and development hub on the outskirts of Melbourne, Australia on July 30, 2021.MELANIE BURTON/Reuters

Rio Tinto Ltd. is set to ship a pilot lithium processing plant to Serbia from Australia in coming weeks, the culmination of a decade’s research to catapult the world’s largest iron ore miner into battery minerals.

The work, undertaken at a science hub on the outskirts of Melbourne, has found a way to economically extract lithium from jadarite, a mineral that has only been found in one Serbian valley.

Rio last week hit the go button on the US$2.4-billion project that will diversify the producer of iron ore, copper, aluminum and specialty minerals into a top-10 lithium producer, just as demand from electric vehicle makers booms.

“It’s not a huge mine but from a lithium perspective, it’s going to be the largest producer in Europe for at least 10 years and bring lithium to the market at scale,” Sinead Kaufman, chief executive of Rio’s minerals division, told reporters.

Four 40-foot shipping containers of equipment will leave in coming weeks before a nine-week sail and onward river journey.

Construction is expected to begin early next year, subject to environmental approvals, with the first production projected to be in 2026.

The mine is expected to produce enough lithium to power one million electric vehicles. It will also produce boric acid, used in ceramics and batteries, and sodium sulphate, used in detergents.

Major automakers, such as BMW, Volkswagen and leader Tesla Inc., are seeking to diversify supply chains away from dominant producer China.

“We haven’t committed to any orders as of yet, but we have certainly seen a lot of interest,” Ms. Kaufman said.

Rio plans a material increase in research and development beyond the US$260-million it spends a year, Jared Osborne, general manager of the R&D facility, said, as it accelerates ways to harness renewable energy to sustainably produce materials.

It is already researching how to make carbon-free aluminum economically in Canada and has partnerships with steelmakers, including China Baowu Steel Group, to produce green steel.

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